Production Line of Modular Building

The design team at Lifesbox will manage every detail, from concept to design to manufacturing and ensure the highest standards of quality are met throughout. Clients are assisted by specialist technicians and engineers in each skill such as electrical control system, sanitation system, construction, etc., who will provide updates and closely follow any specific requirements of the client including different standards and specifications for each country.

Full conferencing and consultation is provided to prevent any problems through the many stations of production and ensure that your modular construction is completed on schedule. There are 11 separate stations of production as follows:

Station No.1

Structural work and precise measurements are essential in this step; if the actual dimensions of the structure are beyond the acceptable barriers (+0 / -2) according to the original engineers’ drawings it may lead to serious problems during the following phases or production. Thus, in each step there is stringent quality control measures enforced on all sides to closely monitor & inspect Dimensions and sign off on the documentation in each Module to ensure 100% accuracy to the original specification.

Station No. 2

International fire regulations stipulate that buildings constructed from steel must be fire-proof for more than two hours. Therefore, all modular buildings must have satisfactory fire wall protection. There are many methods available including Monokote spray (Density 350 Kg/M3) and installation Rockwool; both products must have Certification that is recognized by institutes & organizations such as JIS, ASTM, PNE, ISO, DIN and KSF.

Station No.3

Pc. Concrete work: There are many and various methods for making floors, such as PC Plank flooring, Light weight concrete and precast. However what we are going to mention is specialist for Modular buildings. In our precast floor there are four panels that can be divided into sections; one Corridor Panel (685 Kg), one Balcony Panel (416 Kg), one Bedroom Panel (2,305 Kg) and one Bathroom & Kitchen Panel (2,417 Kg). We fabricate the precast floor sections externally and then, assemble into the correct position inside the building as indicated on the designers’ drawings.

Station No.4

Panel work begins with the erection of walls and PC floors along with upper side links including beams and other positions which are illustrated in the Drawing.

It is vital that we check the position of the wall that has been installed and confirm that it is 100% correct according to the Drawing. Then, utilizing the 1st wall as a standard we are able to erect the adjoining units one by one (standard wall =1200x2365x99t) until complete. The next step, we secure the wall units, both upper & lower sides with ½”@400 mm Screws.

Station No.5

Plumbing systems and electrical systems, including Electrical lines’ system (Some of the electrical lines’ system has already been installed in the walling). Further installation of plumbing (Some has already been installed with the precast flooring) the remaining sanitary & bathroom systems and Fire alarm sprinkler systems are now completed. After installation, we test the water systems, electrical systems, telephone systems, internet and Fire alarm systems to coincide with the standards of each country.